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Warehouse Poka-Yoke System

Intelligent Mistake-Proofing for Zero-Defect Warehouse Operations.

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Why Choose Our Poka-Yoke System?

  • ✔ Wrong Part Dispatch
  • ✔ Wrong Customer Shipment
  • ✔ Wrong Quantity
  • ✔ Mixed Cartons
  • ✔ Duplicate Barcode
  • ✔ Missing Box
  • ✔ Wrong Pallet
  • ✔Wrong Batch
  • ✔ Wrong Manufacturing Date
  • ✔ Wrong Expiry Date
  • ✔ Wrong Destination
  • ✔ Wrong Vehicle Loading
  • ✔ Wrong Route Assignment
  • ✔ Wrong Delivery Sequence
  • ✔ Unauthorized Dispatch
  • ✔ Manual Entry Errors
01.

Customer Validation

The shipment is verified against the intended customer.

Customer Cust. Code Plant
02.

Product Validation

Every product must match the sales order.

Internal Part No Customer Part No Supplier Part No
03.

Quantity Validation

Ensure every shipment contains the exact ordered quantity.

Order Qty Pick Qty Pack Qty Dispatch Qty
04.

Packaging Validation

Verify packaging standards before shipment.

Carton Type Carton Quantity Master Cartonn Inner Box
05.

Batch Verification

Confirm the correct production batch.

Batch Number Lot Number Heat Number
06.

Serial Number Verification

Every serialized component is individually validated.

Duplicate Serial Missing Serial Invalid Serial
07.

FIFO / FEFO Validation

Ensure inventory is dispatched in the correct sequence.

FIFO FEFO
08.

Vehicle Validation

Verify loading before dispatch.

Vehicle Number Driver ID Route Number
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Interested in implementing Poka-Yoke for error-free warehouse and manufacturing operations? Send us your enquiry, and our experts will help you choose the right solution.

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